To best protect a delicate or intricately designed product, we recommend custom foam inserts over stock foam inserts. This is because they can so easily and so thoroughly be manufactured to fit your product. Read More…
Princeton Case WestSanta Maria, CA | 805-928-8840
One of the top carrying case suppliers, Princeton Case West provides quality carrying cases, custom cases, shipping cases, plastic cases, aluminum cases, tool cases, computer cases, instrument cases, transit cases and ATA cases.$$$
Midwest Case CompanyPickerington, OH | 800-515-1055
For over 30 years, Midwest Case Company has been a leader in delivering high-quality, affordable custom-carrying cases in any size or configuration. Our expert team works with our customers to ensure our products fit their needs and that they receive the personalized service they deserve. We specialize in distributing all major brands of carry cases like Pelican, SKB, Storm and Nanuk and we...$$$
Custom Case Company, Inc.Chicago, IL | 773-585-1164
Our cases come in various configurations such as soft sewn cases, hard cases, model cases, exhibit cases, and more. We are experts in contract sewing and there is no project too complex for our experts. With manufacturing experience dating back to 1994 we are confident we can provide you with a top of the line custom carrying case.$$$
Calzone Case Co.Bridgeport, CT | 800-243-5152
Founded over 25 ago, Calzone Case Co. is a legend in manufacturing cases for the Rock & Roll business. Our product lines include transit cases, ata cases and monitor cases. We continue to follow our founder’s goal, “to build the highest quality custom case in the world, at a fair price with on time delivery”. We provide a national support team with our Connecticut, Texas, and California...$$$
Gemstar ManufacturingCannon Falls, MN | 800-533-3631
Gemstar Manufacturing has been an innovative manufacturer of a wide variety of custom carrying cases, like plastic cases, transit cases and shipping cases that are watertight and chemically resistant. Call us today for the most durable and reliable cases available!$$$
Fuerte CasesEl Cajon, CA | 619-660-5200
Fuerte Cases is a supplier of waterproof protective cases. We offer the highest-quality products, competitive-pricing and industry expertise to ensure procurement of the most appropriate products for military, telecommunications, sports, travel and electronic applications.$$$
Custom Foam Inserts Manufacturers List
First, custom foam inserts can be made using a great many processes. These include CAD routing, hand prototyping, steel rule die cutting, convoluting and waterjet cutting. All of these processes allow for custom foam inserts with precise dimensions. For extra deep cuts and exceptionally large products, manufacturers can make wire cut foam inserts. They can make them as thick as 50 inches or more.
In addition, manufacturers can design them with special properties, like anti-staticity, or special additions, like an adhesive backing. Foam properties like polyethylene can range in appearance from nearly transparent to opaque. Because of this, and because they accept modifications, custom foam inserts can also be infused with a wide variety of colors.
Custom foam inserts provide products on the shelf, products in transit and regularly stored products with the best possible shock absorption rate, the ideal density and the longest service life. Manufacturers can make them durable and safe enough even to cushion potentially dangerous items like rifles, firearms, hand grenades, bows and crossbows. They can also fabricate them with special shapes, like those that hug the curves of stethoscopes or pressure gauges. This diversity makes custom foam inserts ideal for use in many industries, including military and defense, music, art supply, medicine, electronics, biotech, sports, retail and trade, engineering and IT.
In contrast to all of this, stock foam inserts are often ill-fitting and not made with the right material for the products they are meant to house. This leads to them wearing out relatively quickly. It also opens up products to the possibilities of dislodgement and/or damage. Neither are stock foam inserts attractively colored. With them, you get what you get. This is why, if you want the best protection and the best look, you will seek out custom foam inserts.
To begin work on your custom foam insert, we recommend that you connect with a reputable custom foam insert manufacturer and then do one of three things: 1) send in a drawing, 2) construct and send in CAD layout or 3) send in the part you need protected and let the manufacturer design the insert for you. Find the right manufacturer for you by checking out the list of top quality companies that we have listed below. Good luck!